Power and Free Conveyors

In your warehouse, factory or distribution center, manpower and space are likely at a premium. You need to be able to get the job done on deadline in order to make money, but without the right tools for your company you are limiting your capabilities. As you look to increase efficiency and production levels, you need to analyze your current setup to find ways to maximize your resources. But when is the right time to implement a power and free conveyor system in your business? Take a step back and look at your business to see if it is the right time to install a conveyor system to help take things to the next level.

A power and free system is built using two tracks, allowing loads hanging beneath each track to move at different paces. This makes it so an operator can have loads move independently of the other, switching tracks if necessary to increase productivity and reduce manufacturing delays. Is now the time to add a conveyor solution to your business? Ask yourself the following questions to find the answers you need that will help you reach your goals moving forward.

Do You Have Enough Manpower?

The number of shipments in the manufacturing industry is on the rise for products heading to markets around the world. According to the U.S. Census, shipments of manufactured durable goods in September increased to $245.6 billion. As you work to grow your company and increase the amount of business that comes in, you need to ensure that you have enough manpower to get work done on schedule each day. However, if you do not have enough employees or resources to pay for a larger staff on a daily basis, you can invest in a new conveyor system to take the load off of your employees.

This is especially smart when your business is in higher demand so that you can take on more projects. Conveyors allow you to set the pace of production so that it is faster and easier to move material through your facility. As a result, you will be able to find the balance between the number of employees you have on the production line, and the speed and efficiency you need to meet the demands of your clients.

Are You Experiencing Growth?

In addition to helping your company meet and exceed production demands that you currently have, power and free conveyor systems are especially useful when you are experiencing a period of growth. Rather than losing time by having to find a larger space and search for new employees to expand your business, you can implement a solution that will allow you to ease your transition and eliminate any delays that may arise. A major benefit to using conveyors is that you are able to maximize the amount of space you have in your facility.

Metal manufacturers, paint shops, large warehouses, and other facilities experience reductions in overall expenses because companies are able to achieve the same levels of output before having to move into a larger venue. If your company is experiencing growth and you are starting to find your facility filling up with materials, consider installing or adding in another set of conveyor tracks so your team does not miss a beat.

Are You Looking to Save Time and Money?

At the end of the day, it is your job as a business owner to find a way to limit expenses while maximizing income. When you do so, you are able to take on more clients and projects so that you can continue to grow. Additionally, there are times when you may need to cut back in order to keep up production for the time being. As previously mentioned, conveyors save you money by reducing the number of human operators needed to complete the same process. At the same time, they can be used to speed up existing processes so you simply get things done faster.

The key is to look at your current setup and see how you can take advantage by making the change. Consider the following when deciding if a power and free conveyor system is perfect for your business:

  • The size of your facility
  • The types of materials that are used
  • Your long-term needs
  • Current throughput demands

When you are ready to learn more about how these conveyor systems can change the way that you do business for the better, start searching for a solution at Richards-Wilcox Conveyor Systems. In addition to working with you to address your unique needs, the team at Richards-Wilcox Conveyor Systems can help you improve safety and productivity. As you work to implement the system into your facility, be sure to educate your employees on best practices so that your business can begin to realize the advantages of optimizing all of the space and the resources available.


  1. Stoica, Adriana, “Advance Report on Durable Goods Manufacturers’ Shipments, Inventories and Orders September 2014,” 28 October 2014, Web, 10 November 2014.